Our New Projects!

Ultra Thin Carbon Kevlar Hinge

Up until now, the worlds thinnest hinge has been our 1.6mm      (closed thickness) Carbon Kevlar hinge, with our new Ultra Thin hinge we have halved that thickness to 0.8mm for only a 20% reduction in static load strength.

Designed specifically for electronic devices where weight and space are at a premium, the hinge is made from the extraordinary Trextreme spread tow carbon prepreg in combination with a more tightly woven lighter Kevlar.

A 50mm long hinge can hold a 120kg static load, can arc thru 360 degrees and is tested to 1 million cycles.

Being so thin the hinge can only be bonded in place and has a peel ply surface to provide the best possible adhesion.

Our Speciality Projects

Phone Credit Card Holder

With size a critical factor, standard hinges can be hard to fit in modern consumer electronics. The super thin carbon hinge, and the ability to bond, makes it ideal for these applications

Multi Hinge

Multiple hinges can be joined together with carbon fibre panels. It is possible to mold complex forms into the carbon fibre wings that can be used to attach panels, aluminium extrusions, glass, etc.

Integrated Hinges

It is now possible to create carbon fibre shells with integrated hinges in a single manufacturing process for both strength and aesthetics. As in this adaptable body armour pictured below.

Multi Fold Structure

Taking the multi hinge project and modifying the carbons shape allowed us to create a foldable structure that can be flattened out into a panel.